2D wire forming and welding machines
A range of Two-Axis PC Controlled Wire Forming machines that take wire or strip directly from coil to produce two-dimensional parts. The umw ultimat is equipped with our Pulse Type Butt-Welder to also produce welded frames and rings. The um/umw are designed for low and high production runs, as well as for prototypes and JIT manufacturing. Several models are available to cover a wire range from 0.080" to 0.629". Our Closed Die Cutting System produces a burr-free cut.
The um/umw ultimat machines are very user friendly, easy to program, easy to set-up and easy to maintain. Generally, no special tooling is required. ultimat wire forming machines are available with options to meet your production requirements including a Secondary Bend Head, Presses, Drilling Stations, Punching, Stamping, Chamfering and Automatic Unloading or Transferring Units.
The um/umw ultimat machines are very versatile and are cost effective machines for the manufacture of simple frames and rings to complex parts requiring close tolerances. Ideal for the production of Point of Purchase Displays, Filter Frames, parts for Automotive, Lawn Mower, Home Appliance, Shopping Cart and the Nursery and Garden industries.
All um/umw ultimat machines incorporate the latest developments in motion control and servo technology. A separate Operator Station houses the "touch screen" PC with Windows ® control.
Accurate and consistent parts, square, burr-free cuts, excellent weld quality, superb bend quality, high production with less downtime, and simplified user-friendly programming make the ultimat the ultimate Two-Dimensional Wire Bending and Welding Machine!
2 axis wire forming machines
The ume is a cost-effective approach to 2D Wire Forming that delivers the performance demanded in today’s market.
The ume design is based on the proven ultimat um and umw models, and features the ultimat Closed Die Cutting System that produces a square, burr-free cut. A tilting table is standard equipment, making the ume extremely versatile and capable of producing small to large wire forms, including spirals.
The ume was developed to reduce machine cost without sacrificing versatility, quality, or production.
ring forming and welding machines
Ultimation offers a range of dedicated automatic ring forming machines for the production of welded and non-welded round rings and ring segments with several weld system options to satisfy your ring and weld quality and production requirements. ultimat RING MACHINES are used worldwide for filter cages, filter bag rings, garden products, grills, POP displays, appliance and automotive components, etc.
Models offered include:
- URW-Series ultimat AUTOMATIC “SINGLE ROLLER” RING FORMING and WELDING MACHINES
- UTW-Series ultimat AUTOMATIC “MULTI-ROLLER” RING FORMING and WELDING MACHINES
- UTig-Series ultimat AUTOMATIC “MULTI-ROLLER” RING FORMING and TIG WELDING MACHINE
Models are available to accommodate wire diameters from 0.080" to 0.394".
Several Weld Systems are available meet your welding requirements for carbon and stainless steel.
- Pulse Type Resistance Welding
- Medium Frequency DC Welding
- TIG Welding
Our UMW-Series ultimat Two-Axis WIRE FORMING and WELDING MACHINES also have ring forming and welding capability, as well as the versatility to produce other closed shapes such as ovals and many styles of frames as well as non-welded 2D wire forms.
automatic sign wire welding machines
Our usw/ugw SIGN WIRE WELDING MACHINES are designed for the fully automatic manufacture of ladder or double “H” type and goal post Political and Advertising Sign Wires. Two line wires are fed direct from coil into the welding station where the cross wires are also automatically fed from coil, cut to length, and Spot or T-welded into position onto the two line wires to produce the ladder or double ”H” style yard sign wires.
The ugw SERIES SIGN WIRE MACHINES incorporates an additional station for the feeding, bending and welding of the “U” formed to automatically manufacture Goal Post type Sign Wires in one operation all direct from coil.
support/brace wire welding machines
The ucw Series automates the process of welding support/brace and cross wires to butt welded frame wires used for appliance shelving, store fixtures, air filter frames, etc. The ucw takes a butt welded frame from its magazine and automatically transfers it into the weld station. Where upon the cross wires are fed directly from coil and automatically T-welded or Spot welded into position, with the frame being automatically indexed to accommodate multiple cross wires.
The ucw can also be supplied as an integrated cell with our umw SERIES WIRE FORMING AND WELDING MACHINE with butt welded frames from the umw being automatically transferred and loaded into the magazine on the ucw SERIES SUPPORT/BRACE WIRE WELDING MACHINE.
semi-automatic basket welders
Developed for the manufacture of wire tree baskets used in the nursery industry. Rings and stay/loop wires are manually loaded on to a weld fixture while a second loaded fixture is automatically formed and welded. During the welding operation the stay/loop wires folded and welded to produce the basket bottom.
special purpose wire forming and welding machines
We also manufacture special purpose forming and welding machines for wire and strip to suit customers specific requirements.
- High Powered Inverter Drive
- Proportional acceleration and deceleration
- Pneumatically adjustable arm tension
- Simple rugged design
- Supplied complete with anti-snagging ring and top hat
- High speed versions available on request